Bases/Conveyors
Linemods VMC
Quality without compromise, from the innovative vacuum system to the powder coated aluminum frames…
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Innovative Turn Conveyor
Designed to accommodate your needs – In a moment go from “turn-over” to “straight through” without….
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Linemods RSC 2015
Dual Scoring module provides absolute precision and control of scores, perfs and slitting…
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Linemods RSC 2010
Dual scoring module provides absolute precision and control of scores, perfs and slitting…
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BK7IB Transport Base
Inline and offline transport bases are designed to achieve maximum…
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Picture Transport Vacuum
Vacuum transport bases in 24″, 35″,42″, 65.5″, and 96″ lengths….
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Conveyors
The VSC series product conveyors are variable speed collection conveyors…
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Bump Turns
The 240BT Bump Turn provides an inline solution for rotating…
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4235 BSD
655 VFT
655 PLOWFOLD
Plow Fold Transport provides a powerful solution to folding self…
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Turnover
Linemods VMC
Linemods VMC line vacuum transport/finishing conveyors – Quality without compromise, from the innovative vacuum system to the powder coated aluminum frames. Perform quick, easy, tool-less setups with the highest quality deck components available – We have designed this conveyor line from the ground up to cover the most demanding of environments. Plow folding, scanning, ink jetting or placement – Linemods provides outstanding performance and operator versatility and has proven to be the most robust, user friendly production equipment available today. Attributes: · Advanced technology vacuum system · 2.5 HP of vacuum · Easy access vacuum filter · VFD vector drives · Bi-directional · 1/2” Powder coated aluminum frames · Adjustable height (6”) · Rubber coated/Silicone vacuum conveyor belts · 1”, 2” (& 5” Optional) vacuum transports · Tool-less adjustments · Cantilevered infeed and discharge · Adjustment scales · Built in / sealed encoder locations · I/O: Start Stop Feed and Speed Vacuum system is engineered for application: · Self-modulating · Quiet · Powerful · Stall-resistant · Efficient · Expandable
Attributes: · Advanced technology vacuum system · 2.5 HP of vacuum · Easy access vacuum filter · VFD vector drives · Bi-directional · 1/2” Powder coated aluminum frames · Adjustable height (6”) · Rubber coated/Silicone vacuum conveyor belts · 1”, 2” (& 5” Optional) vacuum transports · Tool-less adjustments · Cantilevered infeed and discharge · Adjustment scales · Built in / sealed encoder locations · I/O: Start Stop Feed and Speed Vacuum system is engineered for application: · Self-modulating · Quiet · Powerful · Stall-resistant · Efficient · Expandable
Innovative Turn Conveyor
Designed to accommodate your needs – In a moment go from “turn-over” to “straight through” without tools – Simple adjustment and maintenance – Ball bearing turntable head ensures smooth adjustment. EASY Operation and Maintenance Engineered for simple trouble-free operation, Roll it up and go… · ½ HP DC Drive · Self-tensioning belts · Self-adjusting gap control · Powder coated finish · See thru poly guards · “Pass-through” or “turn” · Tool-less · Easy to maintain · Drive reversible · Casters · Leveling pads Options: · Extended height · Speed Following General Machine Specs: Weight: 475 Lbs. Power: 110V/230V Single Phase (6/3 amp)
Linemods RSC 2015 (Right)
Register/Scoring/Perforating/Slitting/Tipping/Folding Conveyor – Provides means for precision registration whether in-line or at a 90 – Quality without compromise – Dual Scoring module provides absolute precision and control of scores, perfs and slitting – VMC section(s) perform plow folding, product tipping, flipper plate and other processes with quiet and effortless set-up. – Our conveyors use the latest technology in vacuum – the most effective systems available today. – Effectively scores 28# bond+… Features/Attributes: • Virtually all tool-less adjustments • ½” Powder-coated aluminum frames • Automatic vacuum modulation • Micro-adjust side & skew edge-guide • Parallel exit roller • Urethane nip wheels w/ball bearings • Ultra precise scoring/slitter module • (1) 5’ VMC transport sections • (2) 3’ VMC transport section • Storage drawers • Easy to set-up/maintain • Ultra smooth drive-train • I/O: Start, Stop, Feed and Speed Optional Components: • Transfer module • Parallel infeed rollers • Scanners • Doubles detection • Plows • Tipper plate • Up-Diverter • Speed following drive system
Linemods RSC 2010 (Right)
Register/Scoring/Perforating/Slitting/Tipping/Folding Conveyor – Provides means for precision registration and scoring – whether in-line or at a 90 – Quality without compromise – Dual scoring module provides absolute precision and control of scores, perfs and slitting (sold separate) – Diverter feature removes doubles/failed QC inspected products. – VMC section(s) perform plow folding, product tipping, flipper plate and other processes with quiet and effortless set-up. – Our conveyors use the latest technology in vacuum – the most effective systems available today. We effectively score and plow 20# bond in “C” and “Z” fold. Features/Attributes: • Virtually all tool-less adjustments • ½” Anodized aluminum frames • Automatic vacuum modulation • Micro-adjust side & skew edge-guide • Parallel exit roller • Urethane nip wheels w/ball bearings • Ultra precise scoring/slitter module • (2) 3’ VMC transport sections • Storage drawer • Easy to set-up/maintain • Ultra-smooth drive • I/O: Start, Stop, Feed and Speed Optional Components: • Transfer module • Parallel infeed rollers • Scanners • Doubles detection • Plows • Tipper plate • QC diverters • Speed following drive system Units can be customized
BK7IB Transport Base
Inline and offline transport bases are designed to achieve maximum efficiency and highest print quality for every mail and print application.
The BK7IB is Buskros premium inline base. Buskros 7IB has been engineered with recessed belts, high capacity vacuum pumps and chambers, optimized encoder mounting and a state of the art electronic drive system. These features coupled with its isolated tabletop, produce incredibly accurate registration for the highest level of print quality.
This quiet, robust base ensures years of reliable trouble free operation with very little maintenance required. The 7IB can be interfaced with most Buskro accessories including tabbers, dryer extension tables, friction feeders, ramp up tables, conveyors and is compatible with all print technologies.
Features
* Inline transport base designed to transport your products precisely, delivering the highest
print quality
* Optional left or right product travel, rugged, heavy-duty construction
* 3 x 2 vacuum belts (guided)
* Upstream/Downstream electrical interlocks for 3rd party equipment
* Maximum product width 22 (559mm)
Picture Transport Vacuum
Vacuum transport bases in 24″, 35″,42″, 65.5″, and 96″ lengths. The VT series vacuum belt transport systems are engineered for accurate product control and registration. Quality components and durability ensure customer satisfaction even for the most demanding applications.
DG20 PSD
Divert gates offer a reliable solution for your product verification needs. A lightning fast air-actuated door provides defective or incorrect pieces a route to be removed from the product stream. Spring loaded rollers allow more rigid pieces to be reliably diverted. Oversize frames and bearings provide reliable operation, and non proprietary replacement parts ease the cost of service.
Features:
* Quick and Easy Setup
* Variable Speed
* Feeds Wide Variety of Products
* Heavy Gauge Steel Construction
* Sealed Shaft Locking Collar Bearings
* Dry Contact Door Control
Specifications:
Material Size: Min. 4.5″L, No Min. Width
Max. Length dependent on material
Max. 20″W
Material Thickness: 1/4″ Max. Electrical: 110 VAC 1-Phase 5 Amp Circuit Control: Dry Contact (Low Volt) Standard Physical: 6.25″L (9.75″L with Infeed Arms) x 28″W x 13″H
Options:
Speed Following
Allows Walco Systems divert gates to follow
transports base belt speeds, using one speed control
Conveyors
The VSC series product conveyors are variable speed collection conveyors that feature high quality commercial components. The high torque drive system is designed to handle large volume work loads ensuring years of dependable operation.
Please click the link below to view PDF file
Bump Turns
The 240BT Bump Turn provides an inline solution for rotating products 90 degrees from their infeed orientation. This unit is capable of turning a large range of material sizes and thicknesses left or right.
Easy integration coupled with versatility makes it the right choice for your turning application requirements.
Features
* Quick and Easy Setup
* Non-Proprietary Components
* Variable Speed Transport
* Adjustable Belts & Guides
Uncompromising Drivetrain
* Large Diameter Steel Shafts
* Steel Drive Pulleys
* 12″ Wide Steel Rollers
* Sealed Shaft Locking Collar Bearings
Specifications
Turn Direction: Left or Right Material Size: Min. 5″L x 3″W – Max 8.5″W x 11″L Material Thickness: Up To 1/2″ Standard Physical: 24″L x 23.5″W x 33-36″ H Electrical: 110 VAC Single Phase 10 Amp Circuit
4235 BSD
655 VFT
655 PLOWFOLD
Plow Fold Transport provides a powerful solution to folding self mailers and brochures. A simple yet effective design allows for a fluid fold of perforated or scored paper products. The hinged design provides easy access for maintenance, while maintaining all of your set-ups, reducing down-time.
Features
* Full Frame Construction
* Adjustable Infeed Product Guides
* Adjustable Infeed Rollers
* Feeder Interlock Switch
* Safety Interlocks
* Adjustable Belts
* Wide Vacuum Belt
* 21″ Wide Steel Transport Rollers
* Integrated VSC Converyor Controls
* Independent Vacuum Control
* Variable Speed Transport
Options
Speed Following
Allows feeders & transports to maintain matching belt speeds, using one speed control.
Turnover
Bump Turn/Incline
Your folder or tabber can now be run inline with the rest of your equipment thanks to the 350INC. With one simple adjustment, the infeed end of this machine can be adjusted to meet the outfeed end of your folder or tabber. The outfeed end is stationary, resulting in an inclined ramp for your product to be transported onto a standard height addressing machine.
Features
* Quick and Easy Setup
* Non-Proprietary Components
* Variable Speed Transport
* Adjustable Belts & Guides Watch this machine in action!
Uncompromising Drivetrain
* Large Diameter Steel Shafts
* Steel Drive Pulleys
* 12″ Wide Steel Rollers
* Sealed Shaft Locking Collar Bearings
Specifications
Turn Direction: Left or Right Material Size: Min. 5″L x 3″W – Max 8.5″W x 11″L Material Thickness: Up To 1/2″ Standard Physical: 35″L x 23.5″W x 20-36″H (infeed) 33-36″H (outfeed) Electrical: 110 VAC Single Phase 10 Amp Circuit
Precision Finishing
Systems can be configured for tipping and affixing applications for cards, sample packs, keys, and other products. Easily configured with plow folding, gluing, labeling, and other applications. Inkjet from the top or bottom or both with our unique mounting system. The mounts offer duplex or simplex printing with most brands of inkjet equipment. With a variety of options available for your 10X transport lines can be configured for most finishing applications, plow folding, page opening, gluing, in line folding and more can be added quickly with our easy add options kits. 10X conveyors can be used as stand-alone units or integrated together to achieve longer transport lengths. Our unique locking mechanisms along with speed following and controls package allow for lengths up to 30ft long for additional finishing area. Mix and match 10ft and 5ft long full width and ribbon belt units to build the transport you need. Easy setup, high speeds, and accuracy are what you get with every 10X Vacuum Transport.
10X Vacuum Transport Models: 10X 520- 5ft x 20” wide 10X 1020- 10ft x 20” wide 10X 530- 5ft x 30” wide 10X 1030- 10ft x 30” wide
Standard Specifications AC Inverter-driven electronic variable speed – up to 600fpm Color – Hammertone Industrial Blue Length – 5ft or 10ft or combination of lengths Width – 20″ and 30″ Working height – 31″, +6″ Mobile base with leveling pads CE compliant
Videos
PFS10X Tipping and Plow Folding Line
The PFS 10X Tipping and Plow Folding Line is a high speed accurate system for the placement of cards and other devices to a carrier feeder. The heart of the system is the PFS 10X Vacuum Base. The 10X is a heavy duty industrial vacuum base with a variety of unique features including adjustable vacuum tubes, Vortex vacuum system, mobile adjustable height base and more. the 10X is available in a 5 and 10 ft lengths and widths of 20 and 30″. Placement or tipping feeders are mounted on an adjustable easy to access mount allowing you to move feeder along the mounting rails up and down the length of the base. A hotmelt glue system is used for attaching of the device ( card or other) to the carrier. Plow folding and gluing shut is completed at the end of the line. Right and (or) left plows are easily mounted to the length of the conveyor. Tipping and plow folding of products at speeds in the mid teens or faster are easily achieved. For applications requiring more space the 10X vacuum conveyor can be married to additional machines with our
unique locking mechanism to provide as much length as required for your application. Options for vacuum opening, tipper plates, key placement, vision systems, inkjet and more are available on request.
Open, Tip and Plow on PFS 10X1030 Vacuum Base
This application required opening of the front cover of web produced product for inside card tip. Our vacuum opening station was used to open front flap, once open precision placement of paper card was performed and then final fold and glue shut. Systems can be configured with multiple plows, vision systems for verification or read and print. Tipping of multiple products can be performed. Speeds of 20K PPH and accuracies of +/- 1/64th can be achieved depending on feeder used for applications.
Vacuum Transport w/ High Speed Card Affixing
Our industrial strength 10X Line of Vacuum Transports are designed for a variety of paper transport applications including card affixing, inkjet, plow fold, inspection and more. Units are available in widths of 20 to 30″ wide and 5 and 10ft legnths. Systems can be configured inline with mulitple bases and differnt styles of carrier feeders. Friction, pile continuous of existing feeders can be used. Units are built heavy duty for use in the most challegning production environments and have a unique vaccum system designed to consisitently deliver products thru the application area.
Continuous feed Dual tip and Z Fold (video 1)
Customer was producing insurance card mailers on old Gaverhen attacher. Came to us looking for increased throughput and machine flexibility. With our 10X vacuum bases as the foundation we produced a line that outpaces their old line dramatically. We use a PFS continuous feeder for base carrier with a 10ft 10X 1020 vacuum base and a 5ft 10X 520 vacuum base configured with two tipping units, hot melt glue, dual plows for final z fold and a divert gate to divert bad product without stoppage on the line. Systems can be configured in a variety of ways with various options including vacuum opening stations, vision systems for match or verification, ink jet systems and more. Visit out site www.precisionfsinc.com or call Mark at 262-945-5963
Continuous feed Dual tip and Z Fold (video 2)
Folded Brochure w/Loose PI ( Pharma Insert)
PFS 10X Vacuum Conveyor setup to produce folded brochure with a loose PI ( Pharma Insert). Loose PI is applied then panel is folded around the product to produce pocket. panel is then folded over to produce 4 panel folded and glued brochure with loose PI inside.
High Speed Gift Card Line
PFS 10X Plow Fold devices can be configured for folding of lite or heavy weight stocks. From 20# paper to heavier board stocks oblong or odd shapes our plow fold devices can plow your toughest projects. Half fold, Z Fold , C folded products can all be configured. Plow fold devices can be used with your existing 10X Vacuum Transport or in some cases be used on existing equipment. Pair your plow folds with our 10X TP500 back fold plate for producing wallets or pockets in line.